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#1
07-13-2012, 01:01 PM
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04.5 500 Dead
Hey guys is there any fuses or fuses links on my machine? The batt is fully charged and good, but no power. No power on the speedo no headlights, nothing. Took the batt right out and hooked up booster cables from my truck to the cables and nothin. Strange thing is the fan will come on when hooked up to my truck. Key off and out but fan still turns on. Any ideas? I'm stumped!!!
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02 MXZ 700 02 Grand Touring 600 04.5 Sportsman 500 HO 26" Swamp Fox Plus, 2500lb Warn Winch with synthetic rope, 1" Front Wheel Spacers, Heel Clicker Clutch Kit, Big Gun Utility Exhaust and Jet,K&N Filter, High Lifter Springs. 00 Sea Doo GTX D.I Millennium Edition 08 Silverado, 2.5" Leveling Kit with 3" Blocks, 20's and a Locker. 
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#2
07-13-2012, 06:12 PM
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I've got a 04 sportsman and had a similar problem, it's most likely one of the circuit breakers in underneath the front rack. They are heat shrinkwrap sealed so you need to cut them open but I'm guessing one of them is corroded. Piston Ring carries the circuit breakers so don't pay top dollar for a polaris one
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| The Following User Says Thank You to Grum For This Useful Post: | ||
Duke (07-14-2012) | ||
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#3
07-13-2012, 06:16 PM
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sure power module is toast, older fellow in town here had this happen twice to his machine, swap for a new one and works perfect. PN 2203348 from polaris.
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2009 Polaris XP850 2" custom lift,looney tuned,SLD mod, Wiseco fuel controller,front and rear brush guards,handguards,low black windshield.HID's 3500lbs winch, polaris prospector tracks. 2001 GMC Sierra 2" front and rear leveling kit 33" fierce attitude M/T's Flo-Pro exhaust, and more goodies to come! 2006 FST Switchback 144" stock for now
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#4
07-14-2012, 12:28 PM
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Quote:
__________________
02 MXZ 700 02 Grand Touring 600 04.5 Sportsman 500 HO 26" Swamp Fox Plus, 2500lb Warn Winch with synthetic rope, 1" Front Wheel Spacers, Heel Clicker Clutch Kit, Big Gun Utility Exhaust and Jet,K&N Filter, High Lifter Springs. 00 Sea Doo GTX D.I Millennium Edition 08 Silverado, 2.5" Leveling Kit with 3" Blocks, 20's and a Locker.
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#5
07-14-2012, 01:06 PM
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If its the ECU or CDI or ECM or what ever this one is called, it is likely pooched and is a recall on 04 to 07 model sportsmans. When they go, they can cause all different symptoms, like winch not working, intermittent AWD, or completely dead, etc etc. I replaced mine in my old 500 twice and in my 0ld 400 once. In fact, the dealer that changed it for my the 1st time had non in stock so he started pulling them out of brand new crated machines, he pulled out 3 or 4 before he found one that worked right with his test equipment.
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2009 Sportsman 850 XP EPS, HSP Pipe, Rubberdown 2-1/2" a-arm lift, K&N, 30" zillas on 212's, 32's on Aluminum Lox, PC5, Turner Nitro's!!!! 04.5 500HO, RDC Lift Kit, Gorillas & Turners in , RDC Alum. Gas Cap & Overflow cap, RDC Bar Ends, RDC Throttle cover, HSP motor job, HSP Full Exhaust, QSC Clutch , 29.5's on RDC Alum. Swamp Lox, Rad racked, snork'd, goes real fast in the bog pit with around 46 HP!!!! rubberdowncustoms@yahoo.ca (905) 356-9181
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#6
07-14-2012, 01:29 PM
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I changed out the ECM first thinking that it was the problem, but it didn't solve all the issues. I would still get complete power failure to the pod, 4x4, headlights and starter however the fan would still run. The bike would run fine if pull started. It took changing out a corroded circuit breaker to fix it.
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#7
07-14-2012, 11:01 PM
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Quote:
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2009 Polaris XP850 2" custom lift,looney tuned,SLD mod, Wiseco fuel controller,front and rear brush guards,handguards,low black windshield.HID's 3500lbs winch, polaris prospector tracks. 2001 GMC Sierra 2" front and rear leveling kit 33" fierce attitude M/T's Flo-Pro exhaust, and more goodies to come! 2006 FST Switchback 144" stock for now
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#8
07-17-2012, 05:05 PM
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Hey Guys! Thanks for all of your help. ongreen actually had a spare ECM and service manual that he let me use. Here is another one for you Rubberdown, in the manual they are also refered to as SSBC,s, but the Main common name is ECM.
Long story short... put the ECM/SSBC in and it fired right up. Thank you guys again and thank you ongreen for PM'n me! Cheers Guys, Happy Motoring Duke
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02 MXZ 700 02 Grand Touring 600 04.5 Sportsman 500 HO 26" Swamp Fox Plus, 2500lb Warn Winch with synthetic rope, 1" Front Wheel Spacers, Heel Clicker Clutch Kit, Big Gun Utility Exhaust and Jet,K&N Filter, High Lifter Springs. 00 Sea Doo GTX D.I Millennium Edition 08 Silverado, 2.5" Leveling Kit with 3" Blocks, 20's and a Locker.
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| The Following User Says Thank You to Duke For This Useful Post: | ||
ongreen (07-17-2012) | ||
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#9
07-17-2012, 05:23 PM
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glad you were able to solve you issue....see you on the trails
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 ~BRENDIN~ 07 800 can am outlander 27" mudzillas snorkels :) hmf pipe and optimizer 3000 lb Smittybilt winch Front A arm skid plates The deeper you're, the more fun you're having
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#10
07-17-2012, 09:45 PM
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Quote:
good to here it was a fairly simple fix and glad to be able to help out. happy trails!
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